My other “hobby”

Naturally being a fan of sharp tools and playing with them I just had to make these. I have been restoring and collection all sorts of antique razors. Everything from the old Gillette double edges to straight razors. Some that I use date back to the mid 1800’s.

Well the next step was for me to make my own from scratch. I started with blanks of tool steel. Cut them out, shaped the blades, heat treated and tempered them and then make the scales or handles.

The first one here is a Japanese style called a Kamisori. The unusual feature of a razor like this is the asymmetrical grind of the blade which is actually off center. One side of the blade is fully hollow and the opposite side is half hollow. Also, most Kamisoris do not have any handle or scale material as they are usually left in one piece of steel. I decided to add brass liners with Giraffe bone scales in order to dress mine up a bit along with doing some file work along the tapered spine.

The second is a more traditional type razor with folding scales. Here too I started with blank steel, cut it out, shaped the blade, did the file work along the top of the spine and then made Cocobolo scales for it.

It’s not carving per se,, but I did have to “carve” the steel ,, design it,,and do a bit of woodwork. Learning to handle these types of razors is a bit of a learning curve as opposed to an electric ,, or cartridge razor but I enjoy the challenge and the skill set necessary for the closest shave you can get. And having made the tools to do this only makes it all the more enjoyable.

 

The stand is for display / photo purposes only.

 

This is the full hollow side where the grind goes from the top of the spine to the edge. The opposite side is only done half way.

 

 

 

Here you can see the file work that is on top as well as along the bottom of the handle area along with the sculpted brass liners under the Giraffe bone scales.

 

A general indication of size. The blade itself is approx. 2 1/2 inches long and the overall length is 6 1/2 inches.

 

 

Here is the traditional type razor I also built.

 

 

 

 

And a view of the file work on the spine. The blade by the way is 3/16 ” wide so this work is relatively small but does add some grip when handling a wet soapy razor. Then too,, I think it adds a bit of  “eye candy” .

Hope you enjoyed these.

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Fix some cracks,,, and more

This Corpus was the original Crucifix in the Church. I first went there for some other work and as an after thought they asked me to look at this piece. For whatever reason they removed this piece and had it stored in the basement. As luck would have it they had a flood and this body was found floating around in all the muck. Time and the flood caused it to crack right down the middle and the arms, which are normally separate suffered damage as several of the fingers were cracked and missing. It’s my job to restore it, make a new cross and get it back into the Church.

This isn’t so much about carving as it is repairing one that has been damaged.  To fill cracks the first idea is to grab some putty or filler and just plug up the cracks. I don’t tend to favor this approach simply because wood is always moving. I feel that if I just pack some filler of whatever type into the cracks it won’t be a permanent job. Wood, by its very nature continues to move. With this movement a solid filler won’t expand and contract in the same manner as the surrounding wood. So my go to solution is to use wood as the primary filler.

Granted it takes a bit more effort than using some putty and just sanding it flush but to me, this is a more ‘professional ‘ repair. The fingers too needed to be remade and since the carving was done in a pine,, I used pine for the fingers as well. Ultimately it wouldn’t have made a big difference since the piece will ultimately get painted  ( not so much painted as it will be a wash type finish to show age and the wood) but for some reason it just made sense to me.

The photos show the basic process which entails making a template of the crack then band sawing out the profile. When I band saw the outline of the crack I tip the table of the band saw a couple of degrees in order to have my insert have a slight wedge shape to it as I cut it from each side.  To make the pattern I simply use some tracing paper ,, the edge of a pencil swiped over the crack which is covered with the paper and it reveals a perfect profile of the crack. Transfer that to a piece of wood, band saw , a bit of sanding and you’re ready to glue it in place.

Here you can see the severity of the crack running nearly the entire length of the body.

 

Here is the area from the stomach to where the cloth is.

The same area after the repair. In this case I had to use two pieces of wood to fill this one crack as the length and curve was just too much for one single piece of wood.

 

 

Close ups showing just how accurate this method can be if a bit of care is used. This crack at it’s widest was nearly a quarter of an inch wide tapering to nearly nothing.

 

Here is a split in the robe and you can judge from the pencil the size and length of the split. Having to go over such areas can prove a bit of a challenge but since the crack itself is tapered the method I described to cut the filler piece naturally accommodates these irregularities.

 

 

 

The sequence showing the crack, the filler piece, trimming the piece to a rough profile and then gluing it into place.

 

The naval area as well as seeing how sections need to be in two or more pieces.

 

As I said, the split ran the length of the body including the face.

 

For the brow area, since it is so convoluted, I had to do in several sections as one piece would have proved nearly impossible with the changes in ‘elevation’

Difficult to see from this angle but this piece of stock has been cut to follow the profile of the split.

Awkward as it may look the piece fit perfectly.

 

Once trimmed, carved and sanded a bit it worked out quite well.

 

Just a variety of cracks and you can judge the relative size that needed to be filled along the way.

 

 

The torso has been filled,, now on to the hands.

 

A bit of a mess as most of the fingers are missing but that’s what I’m here for.

 

Using my own hand as a model it gives me the direction  need to go in order to make fingers in the proper pose and curvature.

 

These are just in the initial rough in stage in order to find the proper curves, joints and direction all the fingers should follow.

 

Various angles and shots during the sequence of carving the fingers. During most of the process I use double sided tape to hold them temporarily in position until most of the shaping is done. Then I start gluing from the middle fingers and move outward so I have access to as much of a finger for the final shaping as possible.

 

I did paint them to roughly imitate the finish on the rest of the body. The reason I did this , even though I plan on a more complete paint job is that I don’t want the very light color from the fresh wood to “ghost” through my final paint job. I do not plan to give it a complete solid color finish and what I plan would in all probability show thorough quite easily.

 

 

 

 

 

Add a couple of more,,,,,

Although the carving was completed the client thought the area indicated  ( under the #1)  looked a bit light as far as leaves go. He wondered if I couldn’t add more leaves or do something to make it look less linear. Even though this is done in 3/4 inch stock, there was enough wood left in this area for me to push down some areas to have new leaves appear. As you can see I was able to add 3 more leaves where it might have appeared that there was little room,, or stock to do this.  I thought it was a neat trick to show that there is almost always a way to add more to an existing carving where it might appear there is little to be done. No additional wood was added. These leaves were just waiting below the surface.

 

Here you can see the area which admittedly looks a bit blank , under the #1.  The primary leaf wraps around this new offshoot and this is where I added the new leaves.

 

Here is the very same area after I pushed down some of the areas in order to form new leaves. I added one just under the primary leaf, one longer one emerging from just inside the curl and a third where the leaf starts to curve upwards again.

I thought this might be useful for anyone interested in carving these leaves , or something similar, to show there is much that can be done with existing stock where you want to add more details.